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High efficiency gear finishing machining shaving cutters

High efficiency gear finishing machining shaving cutters

    Min. Order: 1 Set/Sets
    Transportation: Ocean
    Supply Ability: 1000
    Port: Ningbo Port,Shanghai Port

Basic Info

Model No.: Y4235CNC5

Product Description

Cnc Gear Shaving Machine Jpg


High efficiency CNC gear shaving Machine is widely used for finishing machining all kinds of spur gear, helical gear and shaft gear with the features of high automation, good rigidity, high efficiency, complete performance, and convenient operation etc.
Especially used for mass gear shaving production in Automobile, Motorcycle, Tractor, Construction Machinery, Reducer, and so on industries.
According the customers’ requirements, select the disc gear or shaft gear of the corresponding automatic loading and unloading device.

Y4235CNC45

CNC gear shaving machine

gear hobbing shaping and shaving

Compact structure design gear shaving machines

High precision gear shaping machines

FANUC numerical control system and servo drive, system reliability, simple operation

Max. Workpiece Diameter: Φ350 mm
Max. Module: 8mm( Radial shaving 5mm)

Nc Control Axis

NC Control Axis :

A: Rotation movement of tool holder


R: sliding surface swing


X: Axial feed movement of worktable


Y: Tangential feed movement of worktable


Z: Radial feed movement of slide


S: Rotation movement of razor



High efficiency gear finishing machining shaving cutters:

gear shaving

1.The R-shaped sliding surface is arranged on the upper part of the tool holder head, swings around the center of the meshing point of the tool holder, which can machine more perfect taper and drum shaped teeth, and greatly shorten the auxiliary time of the shaving tooth machine and improve the convenience of usage.
2.The operator can easily adjust the return angle of the tool holder in the front of the slide to achieve the appropriate axis intersection angle between the workpiece and tool;
the spindle is allowed to face the front, the shaving tooth cutter is locked with a quick change device, which saves time and labor when changing the tool.
3.Use special spring design, completely eliminates the tool installation clearance, so that the rotary precision and clamping rigidity of the tool greatly improved, reduce the vibration of the cutting tool and improve the machining precision.
4.Compact structure design, equipped with a separate hydraulic station and magnetic chip removal device,independent electrical cabinet placed in the back and the adjustment and maintenance space concentrated in the front and back, there’s no need for maintenance on both sides, which is conducive to line production. Moreover, use the heat balance design and compensation technology.


Main Technology Parameter

Items(CNC gear shaving machine)

Y4235CNC5

Y4235CNC4

Y4235CNC3

Maximum workpiece Dia.(mm)

350

Maximum workpiece Modulus (mm)

8( Radial shaving 5)

Standard Pressure Angle(° )

0-30

Maximum Workpiece Tooth Width(mm)

150

40

Maximum Width of razor(mm)

50

Maximum Outer Dia. of razor(mm)

250

Mounting Hole Dia. of razor(mm)

63.5

Maximum Rotation Speed of razor (r/min)

500

Spindle Power (Kw)

3.7/5.5

Rotation Angle of A axis

+20° to-90°

Maximum Rotation Speed of A axis

240° /s

Range of Z-axis (mm)

117-300

Fast moving speed of Z-axis (mm/min)

8000

Feed Speed of Z-axis (mm/min)

1-2000

Range of X-axis (mm)

±75

/

Feed Speed of X-axis (mm/min)

1-3000

/

Range of Y-axis range(mm)

±10

/

Feed Speed of Y-axis (mm/min)

1-600

/

Swing Angle of B-axis (for taper drum)

±2°

±2°

±2°

Control Way of B-axis

Servo Control

Servo Control

Manual Adjustment

Maximum Distance between left top and right top(mm)(from the face of the left lock nut and right lock nut counting)

490(optional 700)

265(optional 300)

Top center Height(mm)

180


Standard Configuration

Razor Gasket (10, 12.5, 15)

Magnetic Separator

Chip Collecting Box

Cutting Oil Tank

Tricolor lamp for Machine Status Display

Machine Adjustment Parallels

Electric Cabinet Air Conditioner

Hydraulic System

Lubrication System

Operation Software

Temperature Compensation System

Leakage Power Circuit Breaker

Two-handed Operation Button

NC Control System


The loading and unloading device can be selected according to the needs of automation:

Workpiece Automatic Clamping Device


Direct action feeding mechanism



Two station rotary table manipulator of loading and unloading device

Two station rotary table manipulator of loading and unloading device




Zhejiang Toman Intelligent Technology Co., Ltd

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Zhejiang TOMAN Intelligent Technology Co., Ltd. was established in November 2006 with registered capital of 37.5 million yuan and its registered address is 29 Xinshi Road, Xinchang Industrial Park, Zhejiang Province. The company has been focusing on the R&D, production and sales of high-end CNC Machine tools, automatic turning production lines, intelligent manufacturing software and services. The main products include gear hobbing machine, gear machining compound machine tools, gear shaving machine, automatic production units, automatic turning production lines, and MES manufacturing execution system, etc. The company's products are mainly for gear processing and bearing processing industries. Relying on years of independent innovation and technology accumulation, the company has strong market competitiveness in the industries of CNC gear machine tool and bearing ring turning machine tool, which belong to the CNC metal cutting machine tool market segment. The CNC gear machine tool independently developed by the company belongs to the middle and high-end CNC machine tool which is mainly encouraged and supported by the state, and has realized import substitution.


The company always adheres to the strategic vision of "To be the leader in the professional field", with the mission of "Innovation to drive customer value enhancement", and the business philosophy of "Wise, always keep step ahead", TOMAN is committed to the independent innovation of the basic technology and core technology of medium and high-end CNC gear machine tools, and constantly improve and expand the existing development and manufacturing platform of high-end CNC gear machine tools.




Company Info

  • Company Name: Zhejiang Toman Intelligent Technology Co., Ltd
  • Representative: Chaojie Yu
  • Product/Service: Gear Hobbing Machine , Gear Shaving Machine , Gear Automatic Production Line , Gear Cutting Machines , CNC Lathe , Bearing Turning Machine
  • Capital (Million US $): US$6250000
  • Year Established: 2006
  • Total Annual Sales Volume (Million US $): US$10 Million - US$50 Million
  • Export Percentage: 11% - 20%
  • Total Annual Purchase Volume (Million US $): US$5 Million - US$10 Million
  • No. of Production Lines: 20
  • No. of R&D Staff: 91 -100 People
  • No. of QC Staff: 31 -40 People
  • OEM Services Provided: yes
  • Factory Size (Sq.meters): 30,000-50,000 square meters
  • Factory Location: NO.29 Xinshi Road, Industry Zone, Xinchang, Zhejiang, China
  • Contact Person: Mr. TOMAN
  • Tel: +86-0575-86590988
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